Primary Coil.

    The Primary coil is the transmitter of energy to the secondaryThe primary coil emits a powerful electro-magnetic field as current from the tank circuit oscillates through it.  You must tune a primary so the resonant frequency of the tank circuit is the same as the secondary resonant circuit.  Think of it like pushing a kid on a swing, if you push him just right he will go higher and higher, but if you push him at the wrong time nothing happens.  When a coil is properly tuned, the field transfers energy to the secondary, and if the enough is transferred, arcs will leap out of the top of the secondary.  There are a few types of primaries used, the helical, conical, and flat spiral.  The helical is used mostly on small coils and solid state stuff and I do not really like them, it is basically a conductor (copper tubing or thick wire) wrapped around a tube sitting around the outside of the secondary.  They generally have a really high coupling, which leads to problems with racing arcs, primary strikes, and corona losses (plus when you look at the magnetic field lines generated you will see they tend to concentrate at certain parts of the secondary, unevenly, which causes the problems).  The conical is much better, It is a spiral from the ground starting out narrow at the base, and getting wider towards the top (between 10 and 30 degrees are good values).  The flat spiral is what I use, it is a flat spiral (as the name suggests) with the secondary in the center (make sure you don't have any primary turns underneath of the secondary, leave a hole slightly bigger than the secondary diameter).  The primary coil is tuned by lengthening and shortening it, which usually doesn't involve cutting, but simply sliding the outer contact (like a heavy duty alligator clip).  Generally copper tubing is used in these coils because it has a high surface area for low resistance, and no sharp corners to suppress corona losses.  I use 1/4" tubing.  One more thing, the primary coil should generally be at least an inch away from the bottom of the secondary (contrary to what my left picture shows), and never have turns underneath of it (I mention this because my first design had part of it located directly below, so part of the magnetic field interfered with the other resulting in terrible performance).  The reason it should be farther away is so it doesn't arc from the primary inner turn, to the bottom of the secondary, which they have a tendency to do as the secondary is grounded.  The advantage to having it closer is that it is relatively easy to get a tighter coupling that way.  "Coupling" is the physical orientation of the primary to secondary, to adjust the coupling on a flat spiral, you would simply raise and lower the secondary within the primary until the best coupling coefficient is achieved.  The coupling coefficient determines the rate at which energy is transferred to the secondary, sometimes you want it faster or slower than others.  Generally as fast as possible without having racing arc problems is best.

Tesla Coil Primary     big primary 

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Scott Bogard. 2007